Flexible Machining Systems
One of the most important aspects of machining cycle times is the speed and precision of the workpiece positioning, clamping and
The speed of these actions is greatly improved through the use of hydraulic workholding components, leading to increased efficiencies and cost savings.
Use of palletized fixtures
Being able to load many parts onto palletized fi xtures also greatly increases the productivity and efficiency of the machining cycle. The use of palletized fixtures poses several problems however. The clamping cylinders must be repeatedly connected and disconnected from the hydraulic power source to make use of the flexibility of the pallets.
With conventional hydraulic cylinders, this also requires the use of load holding valves and accumulators to maintain pressure. With proper maintenance, this system of hydraulic workholding is very effective. This type of clamping is also very susceptible to contamination, and additional care must be taken to maintain the filtration and preventive maintenance schedules required.
Enerpac’s exclusive Collet-Lok® technology
There is another solution to palletized clamping. Enerpac’s exclusive Collet-Lok® technology eliminates the need for live hydraulics to be maintained on the pallet during the machining cycle. Once the part is hydraulically clamped in position for machining, the cylinders are mechanically locked in place. This mechanical lock replaces the accumulators, load holding valves and other requirements of live hydraulic palletized circuits. Once the machining cycle is complete, the mechanical lock is released, and the cylinders can be retracted to allow for the next piece to be loaded.
Enerpac offers swing cylinders, work supports and push cylinders with Collet-Lok® technology incorporated. Used in conjunction with an automatic coupler, pressure switches and proximity sensors, this technology can provide a totally automated and accurate clamping cycle.
Below is an example of how this technology works. The Collet-Lok® swing cylinder has four ports.
Port #1 is first pressurized to apply the appropriate clamping force. Once this pressure is reached, a sequence valve opens, sending pressure to Port #2, which mechanically locks a wedge into place. This wedge locks the plunger in place, preventing movement, and maintaining the clamping force on the workpiece. The pressure should now be removed and machining can be performed at any time. This lock can be maintained for minutes, hours, even days, without the need for hydraulic pressure.
Once the machining cycle is complete, and the workpiece needs to be changed, the lock can be very easily removed. Pressure should be applied to Port #3 to unlock the wedge system. Once the wedge is unlocked, and the plunger is free, pressure can be applied to Port #4 to allow the plunger to retract. With this complete, the machined workpiece can be removed and a new piece can be loaded into the fixture to continue the process.
This system is the ultimate in system automation and positive control in clamping technology. For more information, be sure to consult Enerpac to receive additional literature and installation instructions.
Hydraulic Clamping and Hydraulic Mechanical Locking
2-way Auto coupler connects external power source with pallet part and the Collet-Lok® cylinder is activated for hydraulic clamping.
After reaching maximum clamping pressure the sequence valve is opened and actuates the internal wedge hydraulically.
The wedge system secures the plunger position mechanically and the hydraulic pressure is taken off, then the auto coupler retracts. The product on the pallet is now securely clamped, without being connected to a power source.
After being in the center of the machine the pallet returns to the loading and unloading position and the auto coupler is connected again to release the wedge.
The hydraulic plunger is now retracted and the pallet is free for unloading and loading.
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